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Custom Packaging Boxes

Custom Packaging Boxes

Verified UK Manufacturer · Lancashire
10+ Yrs Custom Print ISO 9001 Certified FSC® Sustainable Board
4.9 / 5.0 TrustScore
99.4% On-Time
< 2 Hrs Fast Response

Full Flat Double Tray Boxes

★★★★★
4.9 (128+ Verified Reviews) ✓ Trade Verified
100 - 249
£2.10 – £2.90
/ box
250 - 499
£1.34 – £1.86
/ box
500 - 999
£0.90 – £1.25
/ box
1,000+ pcs
£0.59 – £0.81
/ box
MOQ: 100 boxs
Turnaround: 6–10 Working Days
Free UK Mainland Delivery
Unit:
Length (L)
mm
×
Width (W)
mm
×
Height (H)
mm
🛡️
Trade Assurance Guaranteed UK Quality Standard · Proof Approval · Fast Dispatch
🚚
Free UK Mainland Delivery Free standard shipping on every custom order
⚡
Turnaround: 6–10 Working Days Production begins immediately upon proof sign-off
Estimated Price Range:
£588.00 – £812.00
£0.59 – £0.81 / box
Excludes VAT. Final price confirmed in free written quote.

Product Overview & Specifications

Product Category Boxes Templates Origin & Certification United Kingdom · ISO 9001 / FSC Certified
Form Configuration 3D (Length (L) × Width (W) × Height (H)) Minimum Order (MOQ) 100 boxs (Short runs to wholesale batches)
Turnaround Time 6–10 working days after digital proof approval Direct Food Contact Available on certified food-grade board
Printing Capability High-Definition CMYK Litho · Pantone PMS Spot Design Proofing Free 3D digital rendering & vector dielines

This design uses two trays that fold from a flat blank, one forming the base and one the lid, so the box arrives flat and forms up when needed. That combination gives a neat, fully enclosed structure with the storage efficiency of a flat-packed carton. It suits gift and retail sets where a tidy lidded box is wanted without the bulk of a pre-formed rigid box on the shelf.

Tray depths and closure

The two tray depths should suit the contents, with enough room for the product and any insert while still closing cleanly. How the lid tray fits over the base decides how securely the box holds, so a close but easy fit is the aim. A sample confirms the trays fold up correctly and close as intended.

Points to confirm

  • Tray depths matched to the contents
  • Lid-to-base fit for a secure close
  • Folds flat for efficient storage
  • Made to your custom size from a minimum of 100 units

Because both trays fold flat, the design stores efficiently until needed, which suits businesses short on shelf space that still want a fully enclosed, lidded box for their sets.

Full flat double tray boxes suit gifting and retail sets. Share your contents for a quote.

Available Materials & Luxury Embellishments

350–450gsm

Solid Bleached Sulphate (SBS / SBB)

Virgin bleached chemical pulp with ultra-smooth pure white coated face. Maximum stiffness and pristine white reverse, perfect for high-end retail and cosmetics.

380–450gsm

Folding Boxboard (FBB / GC1 & GC2)

Multi-layered virgin board with mechanical pulp core. Combines high bulk and snap-back crease integrity with lightweight structural economy.

300–400gsm

Natural Rustic Kraft Paperboard

Unbleached natural brown wood fibres offering high tensile tear resistance and an unmistakable organic, eco-friendly aesthetic.

1.5–2.5mm

Rigid Greyboard (Luxury Wrapped)

Dense solid greyboard wrapped in printed art paper or specialty buckram for ultra-premium gift presentation and subscription boxes.

UK Manufacturing & Quality Control Workflow

01

Specification & Quote

Submit dimensions, quantities, and board preferences. We respond within 2 hours with an all-inclusive UK quote.

02

3D Digital Proof & Dieline

Receive vector PDF dielines and an interactive 3D digital proof to verify panel orientation, bleed, and alignment.

03

Precision Offset Print & Finish

Heidelberg litho printing, precision CNC die-cutting, spot UV, hot foil blocking, and automated gluing in our Lancashire plant.

04

Fast UK Mainland Delivery

Quality inspection, careful export carton packing, and free tracked courier dispatch direct to your premises.

Frequently Asked Questions

What is your minimum order quantity (MOQ)?

Our minimum order quantity starts from 100 boxs for custom printed orders. We offer tiered wholesale pricing up to 50,000+ units with significant economies of scale.

Can you manufacture completely bespoke custom dimensions?

Yes. Every single order is cut on bespoke CNC die tooling made to your exact millimeter specifications. Choose the "Custom Sized" option in the form above or enter your measurements.

Do you provide custom vector dieline templates?

Yes, complimentary vector dielines (PDF/AI format) are prepared by our CAD packaging engineers for your exact dimensions after your quote enquiry.

Are your packaging materials sustainable and recyclable?

All our virgin SBS, FBB, Kraft, and greyboard stocks are 100% recyclable, biodegradable, and certified under FSC® sustainable forestry guidelines.

Full Flat Double Tray Boxes From £0.59/box · 1,000 pcs