Full Flat Double Tray Boxes – Premium Protection & Presentation
Discover the perfect blend of sturdiness and style with our Custom Full Flat Double Tray Boxes. These premium boxes feature a strong double-tray design that offers exceptional product protection and a professional unboxing experience. Ideal for luxury items, corporate gifts, and high-end product packaging, these boxes are a favourite among premium brands across the UK.
At Custom Packaging Boxes UK, we provide fully customised double tray packaging that’s made to impress — with your brand’s logo, colours, and unique messaging.
What Are Full Flat Double Tray Boxes?
Full Flat Double Tray Boxes are made with two rigid trays that slide over one another or open book-style, creating an elegant and secure enclosure. Unlike traditional folding cartons, these boxes provide a more luxurious presentation and are usually made from rigid board or premium cardstock.
They’re often used in gift packaging, cosmetics, jewellery, and corporate branding kits.
Common Applications
These boxes are ideal for packaging:
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Luxury cosmetics and perfumes
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High-end jewellery and accessories
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Corporate gift sets and promo kits
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Rigid storage and keepsake boxes
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Subscription boxes with elegant reveals
Key Features
Double Tray Structure
Offers increased strength and durability — ensuring that delicate or valuable items stay protected during transport or handling.
✨ Premium Unboxing Experience
These boxes are designed with presentation in mind, enhancing the perceived value of the product inside.
Custom-Printed Inside and Out
Add your branding, patterns, or messages both on the exterior and interior for a complete brand experience.
Eco-Friendly Material Options
Choose sustainable rigid board or recyclable materials to keep your packaging planet-friendly.
️ Flat-Pack Delivery
These boxes can be delivered flat for cost-effective shipping and easy assembly on-site.
Why Choose Our Custom Full Flat Double Tray Boxes?
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✅ Strong and protective double tray construction
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✅ Perfect for luxury or high-value products
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✅ Custom sizing and premium finishes available
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✅ Flat-pack format for convenient storage
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✅ Eco-friendly and recyclable options
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✅ Low MOQ and fast UK-wide delivery
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✅ Full branding and design support
Personalisation & Printing Options
We help bring your vision to life with extensive customisation features:
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Size & depth – Tailored to your product’s exact dimensions
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Material – Rigid board, textured paper wraps, or recycled cardstock
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Finishes – Matte/gloss lamination, soft-touch, embossing, foil stamping
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Inserts – Foam, cardboard or fabric inserts for added product protection
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Printing – CMYK, spot colour, interior printing, and more
Frequently Asked Questions
Q1: Are these boxes shipped flat or pre-assembled?
These are usually delivered flat-packed but can be pre-glued upon request.
Q2: Can I include inserts inside the trays?
Yes, we offer custom inserts (foam, kraft, velvet, etc.) to hold products in place securely.
Q3: What type of printing can I add?
We support full-colour CMYK, Pantone matching, foiling, embossing, and more for a completely branded look.
Q4: Are these boxes eco-friendly?
Absolutely! We offer recyclable and FSC-certified material options for sustainable packaging.
Q5: How quickly can you deliver in the UK?
Turnaround time is typically 7–10 working days after artwork approval.
